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Intelligent Systems and Robotics: Revolutionizing Engineering Industries

Anumula, Sathish Krishna, Ponnarangan, Sivaramkumar, Nujumudeen, Faizal, Deka, Ms. Nilakshi, Balamuralitharan, S., Venkatesh, M

arXiv.org Artificial Intelligence

-- A mix of intelligent systems and robotics is making engineering industries much more efficient, precise and able to adapt. How artificial intelligence (AI), machine learning (ML) and autonomous robotic technologies are changing manufacturing, civil, electrical and mechanical engineering is discussed in this paper. Based on recent findings and a sugges ted way to evaluate intelligent robotic systems in industry, we give an overview of how their use impacts productivity, safety an d operational costs. Experience and case studies confirm the benefits this area brings and the problems that have yet to be sol ved. The findings indicate that intelligent robotics involves more than a technology change; it introduces important new methods in engineering . I. INTRODUCTION Because of rapid advancements in technology, engineering industries have changed a lot.


KG-MAS: Knowledge Graph-Enhanced Multi-Agent Infrastructure for coupling physical and digital robotic environments

Abdela, Walid

arXiv.org Artificial Intelligence

The seamless integration of physical and digital environments in Cyber-Physical Systems(CPS), particularly within Industry 4.0, presents significant challenges stemming from system heterogeneity and complexity. Traditional approaches often rely on rigid, data-centric solutions like co-simulation frameworks or brittle point-to-point middleware bridges, which lack the semantic richness and flexibility required for intelligent, autonomous coordination. This report introduces the Knowledge Graph-Enhanced Multi-Agent Infrastructure(KG-MAS), as resolution in addressing such limitations. KG-MAS leverages a centralized Knowledge Graph (KG) as a dynamic, shared world model, providing a common semantic foundation for a Multi-Agent System(MAS). Autonomous agents, representing both physical and digital components, query this KG for decision-making and update it with real-time state information. The infrastructure features a model-driven architecture which facilitates the automatic generation of agents from semantic descriptions, thereby simplifying system extension and maintenance. By abstracting away underlying communication protocols and providing a unified, intelligent coordination mechanism, KG-MAS offers a robust, scalable, and flexible solution for coupling heterogeneous physical and digital robotic environments.


TinyML Towards Industry 4.0: Resource-Efficient Process Monitoring of a Milling Machine

Langer, Tim, Widra, Matthias, Beyer, Volkhard

arXiv.org Artificial Intelligence

In the context of industry 4.0, long-serving industrial machines can be retrofitted with process monitoring capabilities for future use in a smart factory. One possible approach is the deployment of wireless monitoring systems, which can benefit substantially from the TinyML paradigm. This work presents a complete TinyML flow from dataset generation, to machine learning model development, up to implementation and evaluation of a full preprocessing and classification pipeline on a microcontroller. After a short review on TinyML in industrial process monitoring, the creation of the novel MillingVibes dataset is described. The feasibility of a TinyML system for structure-integrated process quality monitoring could be shown by the development of an 8-bit-quantized convolutional neural network (CNN) model with 12.59kiB parameter storage. A test accuracy of 100.0% could be reached at 15.4ms inference time and 1.462mJ per quantized CNN inference on an ARM Cortex M4F microcontroller, serving as a reference for future TinyML process monitoring solutions.


Quantum-Assisted Automatic Path-Planning for Robotic Quality Inspection in Industry 4.0

Osaba, Eneko, Garrote, Estibaliz, Miranda-Rodriguez, Pablo, Ciacco, Alessia, Cabanes, Itziar, Mancisidor, Aitziber

arXiv.org Artificial Intelligence

--This work explores the application of hybrid quantum-classical algorithms to optimize robotic inspection trajectories derived from Computer-Aided Design (CAD) models in industrial settings. By modeling the task as a 3D variant of the Traveling Salesman Problem--incorporating incomplete graphs and open-route constraints--this study evaluates the performance of two D-Wave-based solvers against classical methods such as GUROBI and Google OR-T ools. Results across five real-world cases demonstrate competitive solution quality with significantly reduced computation times, highlighting the potential of quantum approaches in automation under Industry 4.0. Advances in quantum computing are enabling problem-solving capabilities at a scale beyond brute-force classical simulation [1]. As hardware improves--with more qubits, lower error rates, and faster execution--quantum algorithm research is advancing through both theory and experimentation.


Towards a Digital Twin Modeling Method for Container Terminal Port

Hakimi, Faouzi, Khaled, Tarek, Al-Kharaz, Mohammed, Gouabou, Arthur Cartel Foahom, Amzil, Kenza

arXiv.org Artificial Intelligence

This paper introduces a novel strategy aimed at enhancing productivity and minimizing non-productive movements within container terminals, specifically focusing on container yards. It advocates for the implementation of a digital twin-based methodology to streamline the operations of stacking cranes (SCs) responsible for container handling. The proposed approach entails the creation of a virtual container yard that mirrors the physical yard within a digital twin system, facilitating real-time observation and validation. In addition, this article demonstrates the effectiveness of using a digital twin to reduce unproductive movements and improve productivity through simulation. It defines various operational strategies and takes into account different yard contexts, providing a comprehensive understanding of optimisation possibilities. By exploiting the capabilities of the digital twin, managers and operators are provided with crucial information on operational dynamics, enabling them to identify areas for improvement. This visualisation helps decision-makers to make informed choices about their stacking strategies, thereby improving the efficiency of overall container terminal operations. Overall, this paper present a digital twin solution in container terminal operations, offering a powerful tool for optimising productivity and minimising inefficiencies.


Object detection characteristics in a learning factory environment using YOLOv8

Schneidereit, Toni, Gohrenz, Stefan, Breuß, Michael

arXiv.org Artificial Intelligence

Artificial intelligence (AI) is of fundamental importance in Industry 4.0. The analysis of sensor data with AI can be utilised for the reliable recognition of complex patterns in real time, which is often a challenging task for humans [1]. For example, in predictive maintenance, AI may in this way help to identify and replace machine parts before they break. More generally, main goals in predictive maintenance are to reduce production downtime and lowering the risk of damages in a factory [2, 3, 4], which may require an exact monitoring of the status of the factory and its processing of workpieces. Other possible applications of AI in Industry 4.0 include robot automatisation, supply chain optimisation and quality control [5, 6]. The latter is significant to maintain a high-level standard and to ensure that there are no harmful components or substances introduced into a production process. Companies are facing the challenge of adopting the concepts of Industry 4.0 in their operations. To foster this development, the use of learning factories may be considered. A learning factory is a model in which learners can develop an understanding of practical problems from the real world, without tinkering with a real factory process [7].


Status and Future Prospects of the Standardization Framework Industry 4.0: A European Perspective

Meyer, Olga, Boell, Marvin, Legat, Christoph

arXiv.org Artificial Intelligence

The rapid development of Industry 4.0 technologies requires robust and comprehensive standardization to ensure interoperability, safety and efficiency in the Industry of the Future. This paper examines the fundamental role and functionality of standardization, with a particular focus on its importance in Europe's regulatory framework. Based on this, selected topics in context of standardization activities in context intelligent manufacturing and digital twins are highlighted and, by that, an overview of the Industry 4.0 standards framework is provided. This paper serves both as an informative guide to the existing standards in Industry 4.0 with respect to Artificial Intelligence and Digital Twins, and as a call to action for increased cooperation between standardization bodies and the research community. By fostering such collaboration, we aim to facilitate the continued development and implementation of standards that will drive innovation and progress in the manufacturing sector.


Personalized Education with Generative AI and Digital Twins: VR, RAG, and Zero-Shot Sentiment Analysis for Industry 4.0 Workforce Development

Lin, Yu-Zheng, Petal, Karan, Alhamadah, Ahmed H, Ghimire, Sujan, Redondo, Matthew William, Corona, David Rafael Vidal, Pacheco, Jesus, Salehi, Soheil, Satam, Pratik

arXiv.org Artificial Intelligence

While the advent of the Fourth Industrial Revolution (4IR) technologies, like cloud computing, machine learning, and artificial intelligence have brought convenience and productivity improvements, they have also introduced new challenges in training and education that require the reskilling of existing employees and the building of a new workforce. Exacerbated by the already existing workforce shortages, this mammoth workforce reskilling and building effort aims to build a high-tech workforce capable of operating and maintaining these 4IR systems; requiring a higher student retention and persistence. This increase in student retention and persistence will be especially critical when training the workforce originating from marginalized communities like Underrepresented Minorities (URM), where challenges arise due to lack of access to high-quality education throughout the trainee's formative years (pre/middle/high schools), creating a cyclic set of knowledge dependencies that are difficult to meet. To address these challenges, this research presents Generative AI-based Personalized Tutor for Industrial 4.0 (gAI-PT4I4), a framework that focuses on personalization of 4IR experiential learning, using sentiment analysis to gauge student's knowledge comprehension, while using a combination of generative AI and finite automaton to personalize the content to the students' learning needs. The framework administers experiential learning, using low-fidelity Digital Twins that enable virtual reality-based (VR) training exercises focusing on 4IR training. The VR environment, integrates a generative AI teaching assistant called the Interactive Tutor, that guides the student through the training exercises, with audio and text communications.


Mixing Neural Networks and Exponential Moving Averages for Predicting Wireless Links Behavior

Formis, Gabriele, Scanzio, Stefano, Wisniewski, Lukasz, Cena, Gianluca

arXiv.org Artificial Intelligence

Predicting the behavior of a wireless link in terms of, e.g., the frame delivery ratio, is a critical task for optimizing the performance of wireless industrial communication systems. This is because industrial applications are typically characterized by stringent dependability and end-to-end latency requirements, which are adversely affected by channel quality degradation. In this work, we studied two neural network models for Wi-Fi link quality prediction in dense indoor environments. Experimental results show that their accuracy outperforms conventional methods based on exponential moving averages, due to their ability to capture complex patterns about communications, including the effects of shadowing and multipath propagation, which are particularly pronounced in industrial scenarios. This highlights the potential of neural networks for predicting spectrum behavior in challenging operating conditions, and suggests that they can be exploited to improve determinism and dependability of wireless communications, fostering their adoption in the industry.


Transforming Engineering Education Using Generative AI and Digital Twin Technologies

Lin, Yu-Zheng, Alhamadah, Ahmed Hussain J, Redondo, Matthew William, Patel, Karan Himanshu, Ghimire, Sujan, Latibari, Banafsheh Saber, Salehi, Soheil, Satam, Pratik

arXiv.org Artificial Intelligence

Digital twin technology, traditionally used in industry, is increasingly recognized for its potential to enhance educational experiences. This study investigates the application of industrial digital twins (DTs) in education, focusing on how DT models of varying fidelity can support different stages of Bloom's taxonomy in the cognitive domain. We align Bloom's six cognitive stages with educational levels: undergraduate studies for "Remember" and "Understand," master's level for "Apply" and "Analyze," and doctoral level for "Evaluate" and "Create." High-fidelity DTs support advanced learners by replicating physical phenomena, allowing for innovative design and complex experiments. Within this framework, large language models (LLMs) serve as mentors, assessing progress, filling knowledge gaps, and assisting with DT interactions, parameter setting, and debugging. We evaluate the educational impact using the Kirkpatrick Model, examining how each DT model's fidelity influences learning outcomes. This framework helps educators make informed decisions on integrating DTs and LLMs to meet specific learning objectives.